自动上料混凝土搅拌车在工程施工的流程

 来源:http://www.jufengjiaobanji.com 日期:2021-06-08 发布人:admin
(1) 混凝土的装入
(1) Loading of concrete
混凝土搅拌运输车行驶混凝土搅拌站(楼)后,倒车将进料斗口对准混凝土搅拌站(楼)的卸料口。
After the concrete mixer truck runs to the concrete mixing station (building), reverse the car and align the hopper inlet with the discharge outlet of the concrete mixing station (building).
装料前应检查搅拌筒内是否有水,如有应排干净;
Before loading, check whether there is water in the mixing drum, and drain it if there is;
在发动机怠速的情况下,将操作手柄拔“进料”侧的适当位置,使搅拌筒以适当的转速转动。搅拌站(楼)的类型和混凝土的稠度是影响搅拌筒进料速度的重要因素,进料转速取决于现场条件。从经济性考虑,应尽可能保证进料,而使搅拌筒转速尽可能的小,大约5~8 r/min 。
When the engine is idling, pull the operating handle to the appropriate position on the "feeding" side to make the mixing drum rotate at the appropriate speed. The type of mixing plant (building) and the consistency of concrete are important factors affecting the feeding speed of mixing drum, and the optimal feeding speed depends on the site conditions. From the economic point of view, the best feeding should be ensured as far as possible, and the rotation speed of the mixing drum should be kept as small as possible, about 5-8 R / min.
装料到公称容积后,操作操纵手柄拨“搅动”位置,使搅拌筒的转速变为1~3r/min,锁定操作手柄,放下主槽上的挡料板。
After the material is loaded to the nominal volume, turn the operating handle to the "stirring" position to make the rotating speed of the mixing drum change to 1 ~ 3R / min, lock the operating handle and put down the baffle plate on the main tank.
(2) 混凝土的搅动运输
(2) Stirring transportation of concrete
为了保证混凝土的匀质性,车辆在运输过程中,搅拌筒必须按搅动方向以1~3r/min的速度转动。
In order to ensure the homogeneity of concrete, the mixing drum must rotate at the speed of 1 ~ 3R / min according to the mixing direction during transportation.
注意事项:
matters needing attention:
运输车在运送混凝土的过程中搅拌筒不得停止转动,以免混凝土产生离析现象,甚因此而损坏设备。
In the process of transporting concrete, the mixing drum should not stop rotating, so as to avoid segregation of concrete and even damage the equipment.
在行驶时,搅拌运输车的车速不得超过50 km/h。在转弯时不要太急,同时转弯速度不大于15 km/h,否则会损坏设备,甚有翻车的危险。
When driving, the maximum speed of the mixer truck shall not exceed 50 km / h. Do not turn too fast, and the turning speed is not more than 15 km / h, otherwise the equipment will be damaged, and even there is a risk of rollover.
搅拌运输车行驶时,出料机构支筒应固定在其锁紧架中,使主槽处于行驶锁紧状态,加长槽应放在固定位置并锁紧,以防止对路人及其它车辆和物品造成伤害。
When the mixer truck is running, the support cylinder of the discharging mechanism should be fixed in its locking frame, so that the main trough is in the running locking state, and the extended trough should be placed in a fixed position and locked, so as to prevent injury to passers-by and other vehicles and articles.
自动上料混凝土搅拌车
(3)混凝土的卸出
(3) Discharge of concrete
运输混凝土的车辆到达施工现场后,将操作手柄拔“进料”侧适当位置,搅拌筒以8~12r/min的速度转动1~3分钟,使搅拌筒内的混凝土在卸料前搅拌均匀。
After the concrete transport vehicle arrives at the construction site, pull the operating handle to the appropriate position on the "feeding" side, and rotate the mixing drum for 1-3 minutes at the speed of 8-12r / min to make the concrete in the mixing drum mix evenly before unloading.
将卸料主槽调整卸料高度和方向,对准卸料地点(根据需要可以使用加长槽)。抬起挡料板。将操作手柄拔“出料”侧的适当位置卸料。可根据施工的需要,调整其出料速度,直搅拌筒内混凝土全部卸出。卸料完毕后,将操作手柄拔“停止” 位置,使搅拌筒停止转动。
Adjust the height and direction of the main discharge chute to the discharge location (lengthened chute can be used if necessary). Lift the baffle. Pull the operating handle to the proper position on the "discharge" side to discharge. According to the needs of construction, the discharging speed can be adjusted until all the concrete in the mixing drum is discharged. After unloading, pull the operating handle to the "stop" position to stop the rotation of the mixing drum.
在工地将出料斗、主槽、加长槽用水清洗干净,保持城市道路的清洁,并防止残余混凝土在这些地方凝固(特别是夏季)。
Clean the discharge hopper, main trough and extension trough with water at the construction site, keep the urban roads clean, and prevent the residual concrete from solidifying in these places (especially in summer).
收起并固定好卸料主槽,收回加长槽固定位置并锁定,放下挡料板,准备驶回搅拌站(楼),进行下一车混凝土的运送。
Stow and fix the main discharge chute, retract the extended chute to a fixed position and lock it, put down the baffle plate and prepare to drive back to the mixing plant (building) for the next truck of concrete transportation.
四、车辆的清洗
4、 Vehicle cleaning
混凝土搅拌运输车
Concrete mixer truck
为了使您的混凝土搅拌运输车经常保持良好的工作状态,延长其使用寿命,建议在每个工作班后(或认为需要的时候),对车辆搅拌筒内、进料斗、出料斗、主槽、加长槽及其整车外表面进行清洗,特别要对与混凝土有接触的结构的清洗,防止残余混凝土的凝固结块。
In order to keep your concrete mixer truck in good working condition and prolong its service life, it is recommended to clean the inside of mixer drum, feed hopper, discharge hopper, main tank, extension tank and the external surface of the truck after each working shift (or when necessary), especially the structure contacting with concrete, Prevent the solidification and caking of residual concrete.